How TECPACK help to achieve

perfect packaging & safe transportation of EV batteries

Anti-vibration

Anti-shock

Anti-rust and moisture-proof

Anti-static

For batteries with different appearances, materials and weight, there may be the following Difficulty points on their packaging:

1. Different shapes batteries require different packaging designs, which may increase production costs and complexity.
2. Different shapes batteries require different protection measures during transportation and storage, which may increase logistics costs and complexity. For example, cylindrical batteries may require special packaging designs to protect their surfaces from damage, while also considering how to avoid rolling and bumping of the batteries during transport and storage. Square or rectangular batteries may require special support structures to prevent the batteries from shifting and being damaged during transportation and storage.
3. Battery packaging needs to meet various safety standards and regulations, which may increase the cost and complexity of packaging design and testing.
4. Due to the weight and flammability of batteries, their packaging requires special handling and marking, which may increase logistics and storage restrictions and costs. For example, all lithium-ion batteries must be transported in a manner that prevents: short circuits, movement within the outer packaging, and accidental activation of the device.

Better EV battery packaging design should take into account multiple factors such as battery shape, weight, flammability, life cycle, cost and external environmental impact, and be able to meet various safety standards and regulations.

We have complete customized packaging solutions to help you improve transportation safety, logistics efficiency and environmental issues, and improve overall supply chain efficiency.

One-Stop Packaging Solution

Analysis of battery conditions, design packaging solution, select packaging materials, arrange production, warehousing services, on-site packaging services and packaging optimization can greatly save you time, energy and costs.

Professional Technical Team

Getting professional technical support can save you a lot of worry and effort! Our core team has years of experience in the packaging industry, and has led and participated in numerous large-scale packaging projects. We have also served many well-known customers in the industry, which means we understand your needs better.

Provide Dangerous Goods Packaging Certificate

We have obtained the qualification as an export dangerous goods packaging container manufacturer and the United Nations dangerous goods packaging certificate, customized packaging solutions for batteries, and issued a dangerous goods transportation packaging performance appraisal result sheet.

Save Total Supply Chain Costs

The overall packaging solution integrates various aspects such as transportation cost, packing volume, stacking, packaging operations and inventory management to improve transportation and warehousing efficiency and save the total cost of the supply chain.

Packaging solution provided by TECPACK
for electric vehicle batteries packaging and safe transportation

LG Square batteries packed by EU boxes

Large battery pack packaging

LG, VOLVO, CATL square battery box packaging

Square battery blister trays packaging

EVA square battery packaging

EPP square battery packaging

Our Workflow

01

Analysis and Evaluation

How will the products be transported? What is the warehousing environment like? Is it possible to go rust or static damage? Are there any vulnerable parts that require special protection?

02

Initial Quotation

Based on the analysis results, a quotation will be made for the packaging plan. Give me a quote immediately: WhatsApp:+86-13386429481 Email:info@tecpacksolutions.com

03

Signing Letter of Intent

Signing the Letter of Intent based on cooperation intention

04

Design Packaging Solution

Engineers design packaging solutions and provide 2D/3D drawings

05

Packaging Solution Improvement and Confirmation

Feedback and iteration on the packaging solution until the final plan is confirmed

06

Second quotation and contract signing

Provide quotations for samples, testing, packaging materials, on-site packaging and warehousing, and other services, and sign contracts.

07

Sampling/Assembly/Testing/Shipping/Packaging operation guidance

Produce samples according to the packaging plan, then try out the product, package test, deliver goods by the contract requirements, and provide on-site packaging operation guidance

FAQ about Lithium Batteries Transportation

Why are lithium-ion batteries classified as dangerous goods?

Due to their high energy density, lithium-ion batteries are one of the most commonly used battery types – and not just in the automotive industry. Lithium-ion batteries should only be handled and packaged by trained personnel as improper use may pose a safety hazard. Lithium-ion batteries react to many different substances. If improperly handled, stored or transported, batteries may overheat, catch fire or even explode. This is why all lithium-containing cells and batteries are classified as Class 9 dangerous goods, and the transportation of lithium-ion batteries is subject to strict regulations. Lithium battery shipping boxes like the TECPACK are designed to transport these goods and meet all the requirements for safe transport of lithium-ion batteries.

How to safely transport lithium-ion batteries?

The transportation of lithium-ion batteries is subject to strict regulations under the Dangerous Goods Act. But not every packaging solution is suitable for storing and transporting lithium-ion batteries. UN-certified containers for transporting and storing lithium batteries are necessary. TECPACK’ lithium battery shipping cases completely secure and protect the batteries from any form of damage or shock. This includes isolating loose cables and utility poles. To prevent battery movement, TECPACK uses custom protective and shock-absorbing padding in its UN packaging. The inner packaging must be neither electrically conductive nor flammable. The outer packaging is tested for its sturdiness and impact resistance in a 1.2 m drop test. During its life cycle, a battery goes through the following stages: prototype, battery cell, battery module, battery pack. TECPACK is suitable for transporting uncertified batteries, prototypes, battery modules and batteries in devices.

What is UN Packaging Certification?

Dangerous goods packaging solutions must be certified according to United Nations standards. The United Nations logo is an international system created by the United Nations for the classification, packaging, marking and labeling of dangerous goods for safe transport (road, rail, sea and air). An independent agency conducts the necessary testing to issue the United Nations certification mark. UN packaging must meet or exceed minimum performance standards before it can be used. A United Nations committee of experts regularly lists all hazardous substances and goods and assigns each a so-called United Nations number. Associated with each UN number is a hazard identifier that encodes general hazard categories and subdivisions. Orbis Europe offers UN-approved hazardous goods packaging in different footprints. Our dangerous goods boxes are solid dangerous goods certified (e.g. UN3480 – lithium ion batteries). UN4H2 and UN50H certifications are available for recycled and primary materials.